船舶低表面处理工艺和涂料的研究现状

胡毅钧, 郑红伟, 石鹏飞, 雷冰

doi:10.16577/j.issn.1001-1560.2025.0069

材料保护 >

2025 , Vol. 58 >Issue 4: 148 - 157

DOI: https://doi.org/10.16577/j.issn.1001-1560.2025.0069

应用技术

船舶低表面处理工艺和涂料的研究现状

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¹海装沈阳局驻葫芦岛地区军事代表室； ²武汉第二船舶设计研究所； ³中山大学化学工程与技术学院

雷冰(1986－)，博士，副教授，主要研究方向为海洋腐蚀防护，电话:0756－3668316，E-mail:leibing＠mail.sysu.edu.cn

收稿日期: 2024-06-24

修回日期: 2024-11-22

录用日期: 2024-11-24

网络出版日期: 2025-05-23

基金资助

国家自然科学基金项目(U20A20233)

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Research Status of Low Surface Treatment Processes and Coatings for Ships

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(1.Military Representative Office in Huludao of Shenyang Bureau of Naval Equipment Department， Huludao 125004， China；2.Wuhan Second Ship Design ＆ Research Institute， Wuhan 430064， China；3.School of Chemical Engineering and Technology， Sun Yat-Sen University， Zhuhai 519000， China)

LEI Bing (1986－)， Ph.D.， Associate Professor， Research Focus: Marine Corrosion and Protection， Tel.:0756－3668316， E-mail: leibing＠mail.sysu.edu.cn

Received date: 2024-06-24

Revised date: 2024-11-22

Accepted date: 2024-11-24

Online published: 2025-05-23

Supported by

National Natural Science Foundation of China(U20A20233)

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摘要

本文以船舶涂装作业为背景，围绕长期困扰船舶防腐涂层质量的涂装工艺基材前处理问题，结合防腐涂层的失效机制和涂装工艺分析，从船舶实际工程中低表面处理涂装工艺的需求出发，系统描述了涂装施工表面前处理工艺现状、带锈涂料、锈层转化剂应用现状，区分了带锈涂料、锈层转化剂的类型及其在低表面处理防腐涂装领域的作用机理，并对低表面处理涂装技术未来的研究方向进行了总结和展望。

关键词： 低表面处理; 涂装工艺; 锈层转化剂; 带锈涂料; 研究现状

本文引用格式

胡毅钧, 郑红伟, 石鹏飞, 雷冰 . 船舶低表面处理工艺和涂料的研究现状[J]. 材料保护, 2025 , 58(4) : 148 -157 . DOI: 10.16577/j.issn.1001-1560.2025.0069

Abstract

Focusing on ship coating operations， this paper addressed the issue of substrate pretreatment in coating processes， which has long plagued the quality of ship anticorrosive coatings.By analyzing the failure mechanisms of anticorrosive coatings and the coating process， and considering the demand for low surface treatment coating processes in actual ship engineering， the current status of surface pretreatment processes， rust-tolerant coatings，and rust converter applications in ship coatings was systematically described.The types of rust-tolerant coatings and rust converters were differentiated， and their functional mechanisms in low surface treatment anticorrosive coatings were discussed.Finally， the future research directions of low surface treatment coating technologies were summarized and prospected.

Key words： low surface treatment; painting process; rust converter; rust-tolerant coatings; research status

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