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研究论文

耐高压海水的环氧改性聚氨酯脲弹性包覆材料的制备及性能研究

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  • 1中国机械总院集团武汉材料保护研究所有限公司特种材料表面工程全国重点实验室; 2武汉第二船舶设计研究所
吴正江(1978-),高级工程师,硕士,主要研究方向为船舶机械方向,电话:15994251205,E-mail: wzj1226@163.com

收稿日期: 2024-11-15

  修回日期: 2024-12-17

  录用日期: 2024-12-28

  网络出版日期: 2025-07-09

基金资助

湖北省自然科学基金青年项目(2024AFB370)

Study on the Preparation and Performance of High-Pressure Sea Water Resistant Epoxy-Modified Polyurethane Urea Elastomer Coating Material

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  • (1.State Key Laboratory of Special Materials Surface Engineering, China Academy of Machinery Wuhan Research Institute of Materials Protection Co., Ltd., Wuhan 430000, China; 2.Wuhan Second Ship Design & Research Institute, Wuhan 430000, China)
WU Zhengjiang(1978-), Senior Engineer, Master, Research Focus: Marine Machinery, Tel.: 15994251205,E-mail: wzj1226@163.com

Received date: 2024-11-15

  Revised date: 2024-12-17

  Accepted date: 2024-12-28

  Online published: 2025-07-09

Supported by

Natural Science Foundation of Hubei Province(2024AFB370)

摘要

为解决海洋工程中金属器件的腐蚀问题,本工作以聚四氢呋喃醚二醇(PTMG1000)、二苯基甲烷二异氰酸酯(MDI)和4,4'-亚甲基二(2-氯苯胺)(MOCA)为原料合成聚氨酯脲弹性体,利用环氧树脂对其进行改性,将环氧链段引入到聚氨酯脲分子结构中,制备出无定形结构的环氧树脂改性聚氨酯脲弹性体(PUU-s)以作为器件的包覆材料提高包覆材料的力学性能、附着力、耐水性等性能,并系统地研究了在4.5 MPa、25 ℃的人造海水环境中环氧树脂E51 含量对包覆材料的力学性能、附着力、耐水性能、抗渗透性能和耐腐蚀性能的影响。 结果表明,随着环氧树脂E51 用量的增加,包覆材料的抗拉强度、断裂伸长率和附着力先增大后减小,包覆材料的吸水率逐渐降低,抗渗透性能和耐腐蚀能力先增强后减弱。 当环氧树脂E51 用量为5%(质量分数)时,改性聚氨酯脲的综合性能最优异。 改性聚氨酯脲的拉伸强度、断裂伸长率和附着力分别为25.8 MPa、605%和14.5 MPa,与未改性的聚氨酯脲相比,3 种性能分别提高了4.2 MPa、45%、5 MPa,浸泡960 h 后改性聚氨酯脲具有更好的抗渗透性能;与未改性的聚氨酯脲相比,改性聚氨酯脲保护的基材未出现明显的腐蚀点,对基材具有一定的保护能力。

本文引用格式

戚昕禹, 肖明明, 田盼, 汪洋, 吴正江 . 耐高压海水的环氧改性聚氨酯脲弹性包覆材料的制备及性能研究[J]. 材料保护, 2025 , 58(6) : 134 -142 . DOI: 10.16577/j.issn.1001-1560.2025.0104

Abstract

In order to address the corrosion issues of metallic components in marine engineering,polyurethane urea elastomers were synthesized using polytetrahydrofuran ether diol (PTMG1000), diphenylmethane diisocyanate (MDI) and 4,4'-methylenebis(2-chloroaniline) (MOCA)as raw materials.The elastomers were modified with epoxy resin, and epoxy segments were introduced into the polyurethane molecular structure to prepare an amorphous structure of epoxy resin-modified polyurethane urea elastomer (PUU-s) as coating material.This modification was intended to enhance the mechanical properties, adhesion, water resistance and other properties of the coating material.A systematic investigation was conducted to evaluate the effects of epoxy resin E51 content on the mechanical properties, adhesion, water resistance, permeability resistance and corrosion resistance of the coating material in a synthetic seawater environment at 4.5 MPa and 25 ℃.The results showed that, with the increase in the amount of epoxy resin E51, the tensile strength, elongation at break and adhesion of the coating material first increased and then decreased, while the water absorption rate was gradually decreased.The permeability resistance and corrosion resistance were initially improved and subsequently were diminished.When the epoxy resin E51 content was maintained at 5%(mass fraction),the modified polyurethane urea was found to exhibit optimal overall performance.The tensile strength, elongation at break and adhesion of the modified polyurethane urea were measured to be 25.8 MPa, 605%and 14.5 MPa, respectively, representing improvements of 4.2 MPa, 45%and 5 MPa compared to the unmodified polyurethane urea.After soaking for 960 h, superior permeability resistance was demonstrated by the modified polyurethane urea;moreover, the substrate protected by the modified polyurethane urea was found to show no significant corrosion points compared to the unmodified polyurethane urea, indicating a certain degree of protective capability for the substrate.
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