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试验研究

CO2和H2S腐蚀环境中X65钢的气液界面腐蚀行为

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  • 1. 西南石油大学油气储运研究所油气藏地质及开发工程国家重点实验室; 2. 中国石油天然气股份有限公司塔里木油田分公司英买油气开发部; 3. 中国石油天然气股份有限公司西南油气田分公司重庆气矿垫江天然气运销部; 4. 中国石油天然气股份有限公司塔里木油田分公司油气工程研究院; 5. 中国石油天然气股份有限公司塔里木油田分公司油气运销部
廖柯熹,教授,主要从事油气储运系统结构与安全、油气管道完整性管理研究,E - mail:liaokxswpi@163.com

收稿日期: 2021-09-28

  修回日期: 2021-10-26

  录用日期: 2021-11-16

  网络出版日期: 2023-12-27

基金资助

国家自然科学基金(52174062)资助

Gas Liquid Interface Corrosion Behavior of X65 Steel in CO2 and H2S Corrosive Environment

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  • 1. State Key Laboratory of Reservoir Geology and Development Engineering, Institute of Oil and Gas Storage and Transportation, Southwest Petroleum University, Chengdu 610500, China;2a. Yingmai Oil and Gas Development, 2b. Oil and Gas Engineering Research Institute, 2c.Petroleum Transportation and Marketing Department, PetroChina Tarim Oilfield Company, Korla 841000, China;3. Chongqing Dianjiang Natural Gas Transportation and Marketing Department of PetroChina Southwest Oil and Gas Field Company, Chongqing 408300, China

Received date: 2021-09-28

  Revised date: 2021-10-26

  Accepted date: 2021-11-16

  Online published: 2023-12-27

摘要

X65碳钢广泛应用于海底集输管道。在集输工艺中,天然气介质复杂,常含有H2S和CO2等腐蚀性气体。由于采用湿气输送,形成凝析水造成管道常出现严重的腐蚀穿孔事故。通过高温高压反应釜试验,分析气相、液相以及气液界面腐蚀机理,为X65钢湿气集输管线的腐蚀防控措施制定提供依据。采用X65钢,分别在CO2,H2S,Cl-存在的工况下进行高温高压反应釜试验,每组试验进行7 d的气液界面腐蚀,并结合扫描电镜(SEM)和X射线衍射(XRD)表面分析技术分析腐蚀产物特性。结果表明:随着CO2和H2S的注入,在气相、液相以及气液界面3个区域中,局部腐蚀速率均呈现上升趋势。在CO2和H2S存在时,液相腐蚀速率>气相腐蚀速率>界面腐蚀速率。在气液界面存在的条件下,X65钢在界面以下形成阳极,界面以上形成阴极,因此液相局部腐蚀速率更快。

关键词: X65钢; CO2; H2S; 气液界面; 腐蚀

本文引用格式

覃敏, 廖柯熹, 朱万成, 黄小明, 安超, 周卫军 . CO2和H2S腐蚀环境中X65钢的气液界面腐蚀行为[J]. 材料保护, 2022 , 55(3) : 33 -40 . DOI: 10.16577/j.issn.1001-1560.2022.0064

Abstract

X65 carbon steel is widely used in subsea gathering and transportation pipelines. In the gathering and transportation process, the natural gas medium is complex and often contains corrosive gases such as H2S and CO2. Due to the use of wet gas transportation, condensate water was formed, resulting in serious corrosion perforation accidents of pipelines. In this work, through the experiments of high - temperature and high - pressure reactor, the corrosion mechanism of gas phase, liquid phase and gas - liquid interface were analyzed, which provided a basis for the formulation of corrosion prevention and control measures for X65 steel wet gas gathering and transmission pipeline. Moreover, high - temperature and high - pressure reactor experiments were carried out with X65 steel in the presence of CO2, H2S and Cl - respectively. Each experiment was carried out for 7 d for gas - liquid interface corrosion, and the characteristics of corrosion products were analyzed by surface analysis technologies, such as scanning electron microscope (SEM) and X - ray diffraction (XRD). Results showed that with the injection of CO2 and H2S, the local corrosion rate increased in three regions of gas phase, liquid phase, and gas - liquid interface. In the presence of CO2 and H2S, the order of corrosion rate was liquid phase corrosion rate > gas phase corrosion rate > interface corrosion rate. Under the condition of gas - liquid interface, X65 steel formed anode below the interface and cathode above the interface, so that the local corrosion rate of liquid phase was faster.
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