Research of Synthetic High-Gloss Cutting Fluid for Aluminum Alloy

XU He, SUN Ming, LI Maosheng, XU Lishu, RUAN Yifeng, XU Xianan, ZHU Jiali

doi:10.16577/j.issn.1001-1560.2023.0247

Today is Email Alert　 RSS

Materials Protection >

2023 , Vol. 56 >Issue 10: 155 - 160

DOI: https://doi.org/10.16577/j.issn.1001-1560.2023.0247

Research of Synthetic High-Gloss Cutting Fluid for Aluminum Alloy

Expand

(1.FanChu Lubricant Technology Co.， Ltd.， Guangzhou 510006， China；2.GDUT ＆ FanChu Research Center of Metalworking Fluid and Industrial Lubrication， Guangzhou 510006， China；3.School of Chemical Engineering and Light Industry， Guangdong University of Technology， Guangzhou 510006， China；4.Guangdong Engineering ＆ Technical Research Center of Transmission Lubrication Fluid， Guangzhou 510006， China)

Received date: 2023-03-24

Revised date: 2023-04-15

Accepted date: 2023-05-20

Online published: 2023-10-15

Fold

Abstract

Based on the characteristics of aluminum alloy and the demanding requirements of high-gloss machining quality，a polyether polyol ester lubricant was synthesized using castor oil acid and methoxy polyethylene glycol as raw materials， and a new type of synthetic high-gloss cutting fluid was developed using a maleic anhydride composite of boric acid and ternary carboxylic acid as rust inhibitors.Comparative studies were conducted on the lubrication performance， corrosion resistance to aluminum alloy， rust prevention， defoaming， and hard water resistance of this synthetic high-gloss cutting fluid against commonly available imported and domestic cutting fluids on the market.Results showed that compared with imported and domestic cutting fluids，the maximum non jamming load PB value of high-gloss cutting fluid was 735 N，which was better than imported cutting fluid (686 N) and domestic cutting fluid (588 N).The threading torque value of the high-gloss cutting fluid was the lowest， followed by the imported and then the domestic diluted cutting fluid， suggesting superior lubrication of the high-glosscutting fluid.The 24 h corrosion test showed that the corrosion resistance of high-gloss cutting fluid to aluminum alloy was grade A， which reached the level of imported cutting fluid and is better than domestic cutting fluid.Additionally， the high-gloss cutting fluid exhibited commendable rust prevention， excellent defoaming， and favorable hard water resistance.

Key words： cutting fluid; lubricity; anticorrosion of aluminum; antirust; resistance to hard water

Cite this article

XU He, SUN Ming, LI Maosheng, XU Lishu, RUAN Yifeng, XU Xianan, ZHU Jiali . Research of Synthetic High-Gloss Cutting Fluid for Aluminum Alloy[J]. Materials Protection, 2023 , 56(10) : 155 -160 . DOI: 10.16577/j.issn.1001-1560.2023.0247

References

[1] 张成磊.手机背板曲面高光车削加工路径生成技术及应用[D].武汉:华中科技大学， 2017.ZHANG C L.Research and Application of Surface Highlight Turning Path Generating Technology for the Phone Backface[D].Wuhan: Huazhong University of Science and Technology， 2017.

[2] 徐贺.一种绿色环保的手机高光切削液的技术经济分析[J].石油商技， 2017， 35(1):54－59.XU H.Techno-economic analysis of a green and environmentally friendly high gloss cutting fluid for cell phones[J].Petroleum Products Application Research， 2017， 35(1):54－59.

[3] 张柳清.薄金属表面高速切削和高光技术工艺实例分析[J].模具制造， 2016， 16(9):73－75.ZHANG L Q.Process Analysis of High Speed Cutting and High Finish Technology for the Thin Metal Parts Surface[J].Die ＆ Mould Manufacture， 2016， 16(9):73－75.

[4] 徐贺，孙明，李茂生，等.铝合金轮毂高光切削液的研制[J].电镀与涂饰， 2021， 40(9):731－735.XU H， SUN M， LI M S， et al.Development of High-gloss Cutting Fluid for Aluminum Alloy Wheels [J ].Electroplating ＆ Finishing， 2021， 40(9):731－735.

[5] 刘腾飞，马璞，王亚丹，等.汽车镁合金件加工中全合成切削液的应用[J].金属加工(冷加工)， 2020(4):19－22.LIU T F， MA P， WANG Y D， et al.The Application of Synthetic Cutting Fluid in the Processing of Automobile Magnesium Alloy Parts[J].Metal Working(Metal Cutting)，2020(4):19－22.

[6] 唐华杰，孙建林，王成龙.环保型全合成切削液的制备与润滑性能研究[J].石油炼制与化工， 2018， 49(5):66－70.TANG H J， SUN J L， WAGN C L.Study on Preparation and Lubrication Performance of Environmentally Friendly Synthetic Cutting Fluid[J].Petroleum Processing and Petrochemicals， 2018， 49(5):66－70.

[7] 刘腾飞，王宇，王聿禹，等.高润滑性钛合金切削液的制备及加工验证[J].润滑与密封， 2022， 47(9):179－184.LIU T F， WANG Y， WANG J Y， et al.Preparation and Machining Verification of High Lubricity Titanium Alloy Cutting Fluid[J].Lubrication Engineering， 2022， 47(9):179－184.

[8] 胡月华，李谨.合成切削液中水溶性防锈剂的研究进展[J].石油商技， 2020， 38(5):24－27.HU Y H， LI J.Research progress of water-soluble rust inhibitors in synthetic cutting fluids [J].Petroleum Products Application Research， 2020， 38(5):24－27.

[9] 林一.浅谈切削液对金属加工的影响[J].装备制造技术， 2017(7):92－94.LIN Y.Simple Analysis of the Influence of Cutting Fluid in Metal Processing[J].Equipment Manufacturing Technology， 2017(7):92－94.

[10] 乔培平.切削液的润滑组分对工件表面物理化学作用的性能研究[J].液压气动与密封， 2015， 35(2):34－36.QIAO P P.Research of Cutting Fluid Lubrication Components on Workpiece Surface Physical Chemistry Performance[J].Hydraulics Pneumatics ＆ Seals，2015，35(2):34－36.

Options

Outlines

〈

〉

模态框（Modal）标题

Abstract

Cite this article

References